BIE Make End / Coupling Driven, FBM-D
'BIE' make hard bearing type horizontal two plane Dynamic Balancing Machine with DSP based / microcontroller based I Computerised measuring panel. Machine Model FBM-D / FSBM-D I FSBM-DB are more suitable for balancing of different types of rotors like rotors of Electric machines, Fly wheels, Crankshafts cylinders, Submersible pump rotors, Blowers, ID fans, Fabricated impellers, etc.
Working of these machines are very simple. The cycle is fully automatic which starts the machine, measures and stores the unbalance in grams, along with the angle for two selected planes on digital display simultaneously & stops the machine (with brake, if machine is provided with electrical braking facility). The measuring cycle takes around fifteen seconds for smaller rotors. For higher capacity machine, the drive is provided through motor and suitable gearbox to avoid any damage to drive coupling and other rotating parts in drive system. VFD starter is incorporated with variable speed machines / higher capacity machines.
For DAS Panel, Key board facility is provided on measuring panel for data feeding of dimensions like A, B, C, RL & RR tolerance limits for both correction planes. For more details please refer features of DSP based / microcontroller based panel for dynamic balancing machines. Computerised models are also available (Optional). Special computerised software also can be provided (Optional).
To increase the capacity of machine for extra long rotors. additional bed lengths can be provided, which can be aligned along with the basic machine beds. Facility for additional bed with gap bed arrangement is also possible to accommodate bigger diameter rotors. Vertical Drill Head System also can be provided with all models (All Optional).
Technical Specification - FBM-D
Model | Unit | FBM-10-DSP | FBM-30-DSP | FBM-50-DSP |
FBM-100-DSP |
FBM-300-DSP |
FBM-650-DSP |
FBM-1000-DSP |
FBM-3000-DSP |
FBM-7000-DSP |
FBM-10000-DSP |
Weight of Rotor | kg. |
0.5 - 10 | 1 - 30 | 2 - 50 | 3 - 100 | 10 - 300 | 20 - 650 | 10 -1000 | 30 -3000 | 70-7000 | 100-10000 |
Maximum diameter of rotor | mm |
500 |
500 |
500 |
1000 |
1000 |
1200 |
1600 |
2000 |
2400 |
3300 |
Maximum distance between bearings | mm | 480 | 480 | 1100 | 1350 | 1350 | 1650 | 1650 | 2400 | 3300 | 3300 |
Maximum distance between bearings | mm | *50 | *50 | *50 | **100 | **100 | **100 | 350 | 500 | 500 | 500 |
Journal diameter range over std. roller carriage | mm | 5 - 50 | 5 - 50 | 5 - 50 | 20 - 100 | 20 - 100 | 20 - 100 | 25 - 140 | 35 - 200 | 55 -300 | 55 -300 |
Power of drive motor | H.P. | 0.33 | 0.75 | 0.75 | 2 | 3 | 5 | 7.5 | 20 | 30 | 40 |
Acceleration capability GD2n2 | kgm3n2 | 0.29x106 | 0.37x106 | 0.37x106 | 0.88x106 | 3.9x106 | 8.56x106 | 14.12x106 | 88x106 | 160x106 | 216 x106 |
Minimum unbalance mass measured | gm | 0.01 | 0.1 | 0.1 | 0.1 | 0.1 |
0.1 |
0.1 | 0.1 | 1 | 1 |
Maximum unbalance mass measured | kg. | 0.4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 40 | 40 |
Unbalance Reduction Raito | % | 95% | 95% | 95% | 95% | 95% |
95% |
95% |
95% |
95% | 95% |
Minimum achievable unbalance per rotor weight | Microns or gmm/kg | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
0.5 |
0.5 |
0.5 | 0.5 |
Dynamic Balancing Machine - Model : FBM-50 PC (End / Coupling Drive)
10 Ton capacity DSP Based Dynamic Balancing Machine, Model:FBM-10000 (DSP)
50 kg capacity Computerized Dynamic Balancing Machine, Model : FBM-50-PC
BIE Make Belt Driven FSBM-D / DB
'BIE' make horizontal, hard bearing type two plane dynamic balancing machines, with over slung type belt drive arrangement, Models: FSBM-D / FSBM-DB are most suitable for the rotors, where end drive cannot be used or where variety of rotors is more and number of adopters required are more for end drive machine. Typical applications are balancing of bomb shells for ordnance factories, pipes, printing machine rolls, etc.
- • Machines are available from 10 kg. to 3000 kg. capacity in various models.
- • FSBM-DB models are available up to 100 kg. Capacity only.
- • Measuring control panel is DSP / Controller based, indicating amount of unbalance in gms along with degree, by using photo scanning arrangement for generating reference signal.
- • Speed range is from 200 rpm to 3000 rpm. For Standard models, depending upon capacity, 200-1200 rpm speed is provided.
- • Balancing accuracies achievable up to 0.5 microns for maximum rotor weight.
- • Machines are more suitable for Production shops, Balancing job workshops, repairy workshops, etc.
To increase the capacity of machine for extra long rotors. additional bed lengths can be provided, which can be aligned along with the basic machine beds. Facility for additional bed with gap bed arrangement is also possible to accommodate bigger diameter rotors. Vertical Drill Head System also can be provided with all models (All Optional).
Technical Specification - FSBM-D
MODEL | UNIT | FSBM-10-D | FSBM-30-D | FSBM-50-D | FSBM-100-D | FSBM-300-D | FSBM-650-D | FSBM-1000-D | FSBM-3000-D |
Weight of Rotor |
kg. |
0.3 - 10 |
0.3 - 30 |
0.5 - 50 |
0.5 - 100 |
0.5 - 300 |
15 - 650 |
20 - 1000 |
300 - 3000 |
Maximum diameter of rotor | mm |
250 |
500 |
500 |
800 |
800 |
1200 |
1600 |
2000 |
Maximum distance between bearings | mm | 700 | 700 | 1200 | 1500 | 1500 | 1650 | 1650 | 2400 |
Maximum Dia of rotor under belt | mm | 150 | 150 | 150 | 250 | 350 | 400 | 400 | 500 |
Journal diameter range over std. roller carriage | mm | 5 - 50 | 5 - 50 | 5 - 50 | 20 - 100 | 20 - 100 | 20 - 100 | 25 - 140 | 35 - 200 |
Balance Speed (n) | rpm | 500 - 3000 | 500 - 3000 | 500 - 3000 | 500 - 2000 | 500 - 2000 | 200 - 1000 | 200 - 1000 | 200 - 1000 |
Power of drive motor | H.P. | 0.33 | 0.75 | 0.75 | 2 | 3 | 5 | 7.5 | 20 |
Acceleration Capability GD2n2 | kgm2n2 | 0.29x106 | 0.37x106 | 0.37x106 | 0.88x106 | 3.90x106 | 8.56x106 | 14.12x106 | 88x106 |
Minimum Achievable Unbalance | Microns or gmm/kg | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
0.5 |
0.5 | 0.5 |
Technical Specification - FSBM-DB
MODEL | UNIT | FSBM-10-DB | FSBM-30-DB | FSBM-50-DB | FSBM-100-DB |
Weight of Rotor |
kg. |
0.3 - 10 |
0.3 - 30 |
0.5 - 50 |
0.5 - 100 |
Maximum diameter of rotor | mm |
250 |
500 |
500 |
800 |
Maximum distance between bearings | mm | 450 | 450 | 1200 | 1280 |
Maximum Diameter under belt | mm | 225 | 225 | 325 | 400 |
Journal diameter range over std. roller carriage | mm | 5 - 50 | 5 - 50 | 5 - 50 | 20 - 100 |
Balance Speed (n) | rpm | 500 - 3000 | 500 - 3000 | 500 - 3000 | 500 - 2000 |
Power of drive motor | H.P. | 0.33 | 0.75 | 0.75 | 2 |
Acceleration Capability GD2n2 | kgm2n2 | 0.29x106 | 0.37x106 | 0.37x106 | 0.88x106 |
Minimum Achievable Unbalance | Microns or gmm/kg | 0.5 | 0.5 | 0.5 | 0.5 |
50 kg capacity DSP Based Dynamic Balancing Machine (Belt driven), Model : FSBM-50 (DSP)
Dynamic Balancing Machine, Model : FSBM-100 (DSP) Belt drive
Dynamic Balancing Machine, Model : FSBM-DB (Belt drive)
Machine Confirms to ISO : 2953 : 21940
Notes for Minimum distance between bearings -
* For FBM - 10-D / 30-D / 50-D swing diameter will be limited to 150 mm.
* For Belt Drive Machines, Standard speed are provided for machines
(200-1200 rpm according to models)
** For FBM-100-D / 300-D swing diameter will be limited to 250 mm.
Special Dynamic Balancing Machine as per customers requirements can be designed & supplied.
The features of DSP Panel (User Friendly) is as under :
- • High speed 150 MHz processor based.
- • RS 2321 USB / RS 485 Interface for reports.
- • Compact design. No external hardware.
- • Adjustable auto cycle according to geometry of job.
- • Higher accuracy, increased reliability.
- • Lowest power consumption (< 50 watts)
- • Auto calibration with single key stroke.
- • Actual RPM Indicator (Resolution ±1 RPM).